Code-3 Excalibur User Manual

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1
INSTALLATION &
OPERATION
MANUAL
EXCALIBUR
®
LIGHTBARS
Read all instructions and warnings before installing and using.
INSTALLER: This manual must be delivered to the end user of this equipment.
IMPORTANT:
EXCALIBUR
®
DUAL LEVEL LIGHT BAR
For future reference record your lightbar's serial no. here __________________________________________
Introduction...................................................................................2
Unpacking & Pre-Installation.........................................................3
Installation & Mounting..........................................................3-5
Wiring Instructions.................................................................5-6
Options & Specifications.........................................................................6-11
Maintenance...........................................................................11-15
Parts List (Replacement Parts / Exploded View).................16-19
Trouble Shooting.................................................................20-21
Notes..................................................................................................21-23
Warranty.....................................................................................24
CONTENTS:
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Summary of Contents

Page 1 - EXCALIBUR

1INSTALLATION &OPERATIONMANUALEXCALIBUR® LIGHTBARSRead all instructions and warnings before installing and using.INSTALLER: This manual must be de

Page 2 - Introduction

10STROBE LIGHTING CONNECTIONSPOWER CONNECTIONFor all configurations the strobe power supply(s) will be powered by the #16AWG RED, and/or RED/BLK wires

Page 3 - Installation & Mounting

11STATIONARY LAMPS/TAKEDOWN LIGHTS - A stationary reflector assembly used for ArrowStik flashing,takedown, and/or work light applications. These are

Page 4

12Figure 7S-795 (Bayonet Style): Push down and turn toremove lamp. Install a new lamp the same way.Note: If attempting to clean the reflector, use

Page 5 - Wiring Instructions

13Electronics Module RemovalIn the event that the power supply or a strobe lighthead assembly must be returned to the factory for service, mark each w

Page 6 - LED WARNING MODULES

14FIGURE 94-Head Power Supply6-Head Power Supply+12VDC (Red)+12VDC (Red)Ground Wire (Blk)Ground Wire (Blk)Control Wire Harness(Yel/Blk,Brn

Page 7

15FIGURE 10FIGURE 116.003.054.0010.95.4003.30

Page 8 - LED DIRECTIONAL MODULES

1664591037218EXCALIBUR EXPLODED VIEW7

Page 9

1711 12131415161817Note: All screws are part no. 1215 unless otherwise indicatedFIGURE 12

Page 10

18Parts List(Reference numbers identify items shown in Figures on previous pages)Ref No. Description Part No.8 #8 x .250" Sheet Metal Screw T0502

Page 11 - Maintenance

1913 Excalibur 20W Halogen Stationary Module S50849Excalibur 27W Halogen Stationary Module S50850Excalibur 28W Incandescent Stationary Module S5085110

Page 12 - WARNING!

2IntroductionThe Excalibur® Light Bar is a dual-level light bar that is approximately 4 1/2" high, yet delivers unobstructed 360° warningand more

Page 13

20STROBE OPTIONTROUBLESHOOTING GUIDEPROBLEMLight heads do notfire.Only front strobesflash.Led modulewon't DimCAUSEa. Harness that connects powers

Page 14

21PROBLEMArrowStik does notfunction when turnedonLamp does not comeon when it should.Right most lamp doesnot come on in ArrowLeft mode or left mostlam

Page 15

22NOTES

Page 17

24Code 3 is a registered trademarkof Public Safety Equipment, Inc.Revision 10, 07/05 - Instruction Book Part No. T05075©2005 Code 3®, Inc. Printed i

Page 18

3Unpacking & Pre-installationCarefully remove the light bar and place it on a flat surface, taking care not to scratch the lenses or damage the ca

Page 19

4FIGURE 2Vehicle RoofVehicle GutterCurved Feet onCurved PortionThe shims provided may be used here to help level the light bar, see Figure 1. Also, t

Page 20 - Troubleshooting

5FIGURE 4Once the light bar is level and centered, mark the holes through the mounting tabs and remove thelight bar from the vehicle. Make sure that

Page 21

6OPTIONAL STROBE WIRING INSTRUCTIONS - For all configurations the strobe power supply(s) will be poweredby the #14 AWG Red and Red/Black wires in the

Page 22

7Dim OperationLightbar LED modules are equipped with a low power "Dimming" mode as standard. Dimming will be controlled byapp

Page 23

8Master/Slave OperationEach 360 degree corner module consists of a "master" and a "slave" driver circuit board, 360 degree optics

Page 24 - PRODUCT RETURNS

9Directional module Flash Pattern - Table 2Flash Pattern DescriptionCycle Flash Cycles through various patterns @ 70 fpmSteady-Burn Steady-BurnFive Fl

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